CLIPCLOP
// FACTORY — HESHAN, JIANGMEN

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before you commit.

25,000 sqm production base in the Chenshan Industrial Zone, Yayao Town, Heshan, Jiangmen — office in Guangzhou, 200-person production team. Aluminum profile R&D and production, frame welding, paint finishing, motor and battery integration, assembly, testing, packing, and export preparation run under one roof with one accountable team.

25,000SQM FACILITY

Single-roof production, storage, packing, and loading for OEM and ODM e-bike programs.

3PRODUCTION LINES

Dedicated assembly lines for commuter, performance, and cargo programs with separated QC gates.

5KUNITS / MONTH

Current monthly capacity. Allocation and lead time confirmed per project.

11+EXPORT MARKETS

Active export support across EU, North America, APAC, LATAM, ME, and other qualified markets.

// PRODUCTION PROCESS

Six checks from frame to container.

Each stage has a named owner, a defined input, and a written output reviewed before the next stage starts.

01

Frame welding & forming

In-house aluminum profiles are laser-cut to length, then laser robot welding joins each frame. Precision-mounted jigs hold every frame square; chassis alignment fixtures verify the head-tube and dropouts, and the weld bead is inspected at every joint.

02

Surface treatment & paint

Phosphate pre-cleaner in spray lines, then anti-corrosion primer, then color coat applied by robotic painting. Each chassis passes through 4 oven cycles for finish hardness.

03

Motor & battery integration

Bafang M510 mid-drive motor and controller pairing. Torque profile is calibrated to gear; the 720 Wh pack is matched to BMS firmware.

04

Assembly & calibration

Battery, controller, harness, and wheels are assembled on-line. Wheel alignment is calibrated against laser gauges; torque-check passes before next station.

05

Quality inspection

Electrical safety, mechanical stress, E-mark compliance, and pre-shipment checks are documented for each unit. Every bike is logged with a serial-traceable QC card.

06

Packaging & container loading

Retail-ready cartons, sleeve wrap, and corner protection are applied. Loading is coordinated against the FOB sailing window; each bike is barcoded at pack.

// PRODUCTION EQUIPMENT

Equipment that supports repeatable output.

// MACHINE

CNC tube bending

Automated frame-tube bending against approved geometry, with measured tolerance targets.

// MACHINE

Automated paint line

Robotic spraying with powder-coat and clear-coat line for repeatable finish quality across batches.

// MACHINE

Battery testing rig

Cycle, charge, discharge, and thermal checks against the approved battery specification.

// MACHINE

Drop-test station

Drop testing for frame and battery packaging before shipment approval.

// MACHINE

Salt-spray chamber

Corrosion validation against the test plan for the selected market and finish.

// MACHINE

End-of-line diagnostics

Firmware setup, error-log capture, and final functional review before packing.

// TEAM & ACCOUNTABILITY

One accountable team from brief to dispatch.

“A clear build record gives the buyer a better handoff.”

ClipClop production team // FACTORY OPERATIONS · HESHAN, JIANGMEN
DOCUMENTED QAEach production order follows an agreed inspection and sign-off plan.
BUYER VISIBILITYFactory visits and live video reviews arranged through the export team on request.
// FACTORY REVIEW

Review the line before you commit.

On-site visit or live video review. Travel logistics, schedule, and translation support arranged through the export team.